Product Description
1
Products
Name: Tractor PTO driveshaft drive shaft heavy duty forged steel slip yoke
Material: 40CrMo
Weight: From .2kg-5kg
Packing: wooden case
Min order: 1000pcs
Customized production is available as your drawings or sample.
| Process | Die Forging | |
| Material | Stainless Steel, Carbon Steel, Alloy Steel | |
| Weight | 0.1Kg~20Kg | |
| Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | |
| Testing instrument | composition testing | Spectrometer, Metallographic microscope |
| Performance testing | Hardness tester, Tensile testing machine | |
| Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | |
| Thread Gauge , Height Gauge | ||
| Roughness | Ra1.6~Ra6.3 | |
| Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines, | |
| Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | ||
| Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | |
| Surface Treatment | Shot Blast , Powder Coating, Polishing, Galvanized , Chrome Plated | |
| Production Capacity | 60000T / Years | |
| Lead Time | Normally 30 – 45 Days. | |
| Payment Terms | T/T , L/C | |
| Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | |
| Certification | ISO9001:2008, IATF16949:2016 | |
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Products Quality Control
Quality control involve the inspection and control of incoming materials, production processes, and finished products.
The quality control process includes,
1 First of all, the incoming raw materials with random sampling are analyzed by metallographic microscope to ensure that the chemical composition meets the production requirements
2 Then In the production process, there are QC staffs timely sampling ensure that the products are free of defects in the manufacturing process, and to coordinate and handle any abnormal quality issues may be occurred.
3 The final step of production process is magnetic particle flaw detector of the metal parts to detect it’s hidden crack or other defects.
4 All the finished metal parts is sampled in proportion and sent to the laboratory for various mechanical performance tests and size measurement, and the surface quality is manually 100% inspected.
The relevant testing equipment pictures are as following:
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Quality Management System Control:
We strictly carry out system management accordance with iso9001 and ts16949 quality standards. And 5S lean production management is implemented on the production site.
The production management site as following:
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Our Advantages:
Brand
Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. Has long-term experience and good reputation in cooperation with world-renowned enterprises.
Technology
We have a complete production process and equipment research and development capabilities for ferrous metals forming. More than 25 years of production experience in forging equipment and casting equipment manufacturers, make us more thoroughly get all the performance of each equipment. One-third of our company’s employees are technician and R&D personnel, ensuring that high-quality products are produced with high efficiency.
Service
We can provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products can be fully guaranteed, and the ability to communicate quickly and effectively.
Culture
The unique corporate culture can give full play to the potential of individuals and provide a strong vitality for the sustainable development of the company.
Social responsibility
Our company strictly implements low-carbon environmental protection, energy-saving and emission-reduction production, and is a benchmark enterprise in local region.
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Company Culture
Our Vision
To become 1 of the leading companies
Our Mission
To become a platform for employees to realize their dream
To become 1 of the transforming and upgrading pacemaker of Chinese enterprises
To set the national brands with pride
Our Belief
Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to the society
Values
Improvement is innovation, everyone can innovate
innovation inspired and failures tolerated
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FAQ
1.
Q: Are you a trading company or a manufacturer?
A: Obviously we are a manufacturer of forging products, casting products and also have a high level of machining capabilities.
2.
Q: What series products do your have?
A: We are mainly engaged in forming processing of ferrous metals, including processing by casting , forging and machining. As you know, such machinery parts can be observed in various industries of equipment manufacturing.
3
Q: Do you provide samples? is it free?
A: Yes, we commonly provide samples according to the traditional practice, but we also need customers to provide a freight pay-by-account number to show mutual CHINAMFG of cooperation.
4
Q: Is OEM available?
A: Yes, OEM is available.
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Q: What’s your quality guarantee?
A: We insist that the survival of the company should depend on the products quality continuous improvement, without which we cannot survive for long. We carry out strictly product quality control for every process from incoming materials, production process to finished products via advanced detection instrument and equipment. We also invite independent third parties to certify our quality and management systems. Till now we have passed ISO/TS16949 and SGS certification .
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Q. How about the Packing?
A: We usually use the iron box, or wooden case, also it can be customized according to customer’s demands.
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Q: What is your minimum order quantity?
A: Yes, we require all international orders to have an minimum order quantity. The quantity is up to the exact products feature or property such as the material, weight, construction etc.
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Q: What is the lead time?
A: Generally our forging products and casting products need to make new dies or molds, the time of making new dies or molds and samples within 30-45 days, and the large batch production time within 30-45 days. it’s also according to the parts structural complexity and quantity.
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Q: What kinds of payment methods do you accept?
A: You can make the payment by T/T or L/C. 30% deposit in advance, 70% balance against the copy of B/L.
Certification
| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Pressure Casting |
| Application: | Agricultural Machinery Parts |
| Material: | Steel |
| Heat Treatment: | Tempering |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do PTO shaft yokes enhance the overall productivity of agricultural processes?
PTO shaft yokes play a crucial role in enhancing the overall productivity of agricultural processes. They enable efficient power transmission from the power source, such as a tractor or engine, to various agricultural implements and machinery. Here’s how PTO shaft yokes contribute to increased productivity:
1. Versatility and Compatibility: PTO shaft yokes are designed to be versatile and compatible with a wide range of agricultural equipment and implements. This compatibility allows farmers to use a single power source, such as a tractor, to operate different machinery by simply connecting and disconnecting the appropriate PTO shaft yokes. Farmers can quickly switch between implements, reducing downtime and increasing operational efficiency.
2. Power Transfer Efficiency: PTO shaft yokes ensure efficient power transfer from the power source to the agricultural machinery. By minimizing power losses during transmission, PTO shaft yokes maximize the utilization of available power, resulting in improved efficiency and productivity. The direct connection between the power source and the implement eliminates the need for additional power generation or separate engines, saving time, fuel, and maintenance costs.
3. Rapid Implementation of Tasks: With PTO shaft yokes, farmers can rapidly implement various tasks in the field. Whether it’s tilling, planting, mowing, or spreading, the quick coupling and uncoupling of PTO shaft yokes allow for swift transitions between operations. This agility enables farmers to optimize their work schedule, take advantage of favorable weather conditions, and complete tasks in a timely manner, thereby increasing overall productivity.
4. Improved Operational Control: PTO shaft yokes provide farmers with better control over the agricultural machinery. By connecting the power source directly to the implement, farmers can adjust the speed and power output according to the specific requirements of the task at hand. This fine-tuning of power transmission allows for precise operation, ensuring optimal performance and reducing unnecessary strain on the machinery. Improved control leads to enhanced productivity and better utilization of resources.
5. Time and Labor Savings: PTO shaft yokes contribute to significant time and labor savings in agricultural processes. The efficient power transfer and versatility of PTO shaft yokes enable farmers to accomplish tasks more quickly and with fewer manual efforts. By mechanizing various operations, such as tilling, planting, or harvesting, farmers can cover larger areas in less time, reducing the need for manual labor and increasing overall productivity.
6. Enhanced Implement Performance: PTO shaft yokes ensure consistent power supply to agricultural implements, optimizing their performance. The direct power transmission minimizes power fluctuations and ensures a steady power flow, allowing implements to operate at their designed capacity. This results in improved efficiency, better quality of work, and higher productivity in agricultural processes.
By providing versatility, efficient power transfer, rapid implementation of tasks, improved control, time and labor savings, and enhanced implement performance, PTO shaft yokes significantly enhance the overall productivity of agricultural processes. They empower farmers to accomplish more in less time, streamline operations, and achieve better outcomes in their farming endeavors.
What are the common signs of wear or damage that indicate a need for PTO shaft yoke replacement?
PTO shaft yokes, like any mechanical component, can experience wear or damage over time. Several common signs indicate the need for PTO shaft yoke replacement. These signs include:
1. Excessive Play or Looseness: If you notice excessive play or looseness in the PTO shaft yoke connection, it could indicate wear or damage. The yoke may no longer fit securely on the PTO shaft or the driven equipment, compromising its ability to transmit power effectively.
2. Visible Cracks or Breaks: Inspect the PTO shaft yoke for any visible cracks, fractures, or breaks. These can occur due to excessive stress, impact, or fatigue over time. Cracks or breaks weaken the structural integrity of the yoke and can lead to total failure, necessitating replacement.
3. Damaged Splines: The splines on the inner surface of the PTO shaft yoke should be inspected for any signs of damage. This includes worn-out or stripped splines, which can occur due to improper engagement, misalignment, or excessive torque. Damaged splines can result in poor power transmission and may require yoke replacement.
4. Excessive Wear on Bore or Spline Area: Check the bore and spline area of the PTO shaft yoke for signs of excessive wear. This can manifest as elongated or enlarged bore holes, worn-out splines, or significant material loss. Excessive wear can lead to poor fitment, reduced power transmission efficiency, and potential failure.
5. Corrosion or Rust: PTO shaft yokes are often exposed to environmental conditions that can cause corrosion or rust. Inspect the yoke for any signs of corrosion, especially in areas where the yoke comes into contact with moisture or chemicals. Corrosion weakens the yoke’s structural integrity and can affect its performance, requiring replacement.
6. Irreparable Damage: In some cases, the PTO shaft yoke may sustain irreparable damage, such as severe deformations, significant material loss, or structural failure. If the damage is extensive and compromises the yoke’s functionality or safety, replacement is necessary.
If you observe any of these signs of wear or damage in a PTO shaft yoke, it is recommended to replace the yoke as soon as possible. Continuing to use a worn or damaged yoke can lead to equipment malfunction, power loss, or even accidents. Regular inspection and maintenance of PTO shaft yokes can help identify these signs early and ensure reliable and safe operation.
What benefits do properly functioning PTO shaft yokes offer for equipment operation?
Properly functioning PTO (Power Take-Off) shaft yokes offer several benefits for equipment operation. They play a critical role in ensuring efficient power transmission and overall performance. Here’s a detailed explanation:
1. Reliable Power Transfer: A properly functioning PTO shaft yoke ensures a reliable transfer of power from the power source, such as an engine or power take-off unit, to the driven equipment. The yoke securely connects the PTO shaft to the equipment, allowing for consistent power delivery. This reliability is crucial for equipment that requires a constant power supply to perform tasks effectively and efficiently.
2. Smooth Operation: PTO shaft yokes contribute to smooth equipment operation by minimizing vibration and reducing the risk of misalignment. The precise alignment and connection facilitated by the yoke help maintain the smooth rotation of the equipment’s internal mechanisms. This smooth operation is particularly important for tasks that require precision and accuracy, such as mowing, tilling, or harvesting.
3. Flexibility and Adaptability: Properly functioning PTO shaft yokes often incorporate flexible or articulating features to accommodate movement and misalignment between the power source and the equipment. This flexibility allows the yoke to compensate for slight angular or positional variations, ensuring continuous power transmission even in dynamic operating conditions. It enhances the equipment’s adaptability to different terrains and working environments.
4. Reduced Wear and Tear: PTO shaft yokes that are in good working condition help reduce wear and tear on both the power source and the driven equipment. The proper alignment and connection provided by the yoke minimize stress on the PTO system, reducing the risk of premature component failure. By ensuring smooth power transmission, properly functioning yokes also help mitigate excessive wear on the equipment’s internal components, prolonging their lifespan.
5. Enhanced Safety: Well-maintained PTO shaft yokes contribute to enhanced safety during equipment operation. A secure and properly connected yoke minimizes the risk of unexpected detachment or disengagement, reducing the likelihood of accidents or injuries. Additionally, adherence to safety guidelines, such as proper guarding and shielding of exposed PTO shafts, further enhances the safety of equipment operation.
6. Optimized Performance: Ultimately, properly functioning PTO shaft yokes optimize the overall performance of the equipment. They ensure efficient power transmission, smooth operation, and reduced downtime due to mechanical issues. By enabling reliable power transfer and minimizing wear on components, well-maintained yokes support the equipment’s productivity, longevity, and overall effectiveness in carrying out its intended tasks.
In summary, properly functioning PTO shaft yokes offer benefits such as reliable power transfer, smooth operation, flexibility, reduced wear and tear, enhanced safety, and optimized equipment performance. Regular inspection, maintenance, and adherence to safety guidelines are crucial for ensuring the continued benefits of PTO shaft yokes in equipment operation.
editor by CX 2023-11-07